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Ford Recalls 694K Bronco Sport & Escape SUVs Over Fuel Injector Fire Risk

Prime Highlights

  • The company is recalling 694,000 Escape and Bronco Sport SUVs because of cracked fuel injectors that can cause engine fires to ignite.
  • A free software update and precautionary procedures will be provided to mitigate hazards until the repairs become permanent.

Key Fact

  • The flaw is on 1.5L turbocharged engines with eight reported fires but without injury.
  • Owner letters will start going out on August 18, 2025.

Key Background

Ford Motor Company has announced a large recall of 694,000 vehicles, including the 2021–2024 model year Bronco Sport SUVs and the 2020–2022 Escape SUVs. The vehicles were recalled due to the fact that the fuel injectors in the 1.5-liter turbocharged engine are susceptible to cracking. The flaw can permit fuel or vapors to leak out and, when it comes in contact with hot engine parts, can result in an under-hood fire.

The problem was first researched back in 2022 after there were reports of fires within such models. Initial recalls in late 2022 and early 2024 had dealt with engine control software updates to seek loss of pressure and inform drivers. But subsequent events led Ford engineers to carry out more reviews in 2025 to check twice that corrosion and cracking of injectors remained a threat even after previous updates.

Thus far, Ford has documented eight engine fire incidents with the defect in eight vehicles, six of which had not yet been fixed in previous software updates. No injuries or fatalities have been reported. The company admits stopgap software patches, as useful as they are, won’t do the trick.

As a countermeasure, Ford’s latest recall will send an update of software to reduce fuel pressure and trigger warning messages on the dashboard in case leaks happen. Dealers will also fit a drain tube to direct any leaking fuel away from ignition sources. The fix will come free to all interested owners.

Ford will start notifying vehicle owners by mid-August 2025. A long-term fix is underway, and owners will be notified when pieces and final repair strategies are available. This recall contributes to Ford’s expanding list of safety measures in 2025, flagging continued quality and safety issues for the vehicle manufacturer.
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